[NoVa-Corvairs] Saturday Morning

Puglisi, Michael novacc-list@corvair.org
Tue, 18 Jan 2005 11:07:32 -0500


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Howard-
 
Yeah, I'm psyched to start that thing.  I'm just praying that it goes okay.
It hasn't run in about 16 years.  
 
-Mike 
 
 

-----Original Message-----
From: Howard Ghee [mailto:boo_dc@yahoo.com] 
Sent: Tuesday, January 18, 2005 10:04 AM
To: novacc-list@corvair.org
Subject: RE: [NoVa-Corvairs] Saturday Morning


Mike,
 
Yipppeeeeee!!!!  You got lots accomplished and start up is looming in the
near distance.  What a productive weekend!  I look forward to seeing your
car.
 
Stay warm!
 
-Howard

"Puglisi, Michael" <PuglisiM@cder.fda.gov> wrote:

Bryan/Everyone-

I'm really happy to say we got a lot done. First, on that Friday, I took
the day off and put in several hours, first replacing a section of metal
brake line that was leaking (it was the piece from the rear splitter to the
drivers side rear wheel). Then I replaced my spark plugs with new ones
(after cleaning out the holes with a thread chaser). I also reattached the
one carb and the generator, cleaned the fan belt pulleys with steel wool
(there was a little rust in them), and cleaned some of the grease and grime
from the engine.

On Saturday, Darrin and I started around 9:00 and worked until almost 2:00
(I really owe him one). We removed the bell housing from the block, replaced
the bell housing seal and gasket (getting the old gasket off took a long
time). We replaced the pilot bushing (used the bread method which worked
well). We replaced the input shaft seal and the 2 axle seals. We
reassembled the clutch components (with the new flywheel to pressure plate
bolts), reattached the power train components and then reinstalled the power
train into the car (yippee!).

This past weekend, I spent some time replacing the oil pan gasket. That
took a long time since someone had used that silicone gasket maker stuff and
it was a bear to clean off. I also reattached the linkages, wiring,
exhaust, etc. to prepare to try to start the engine. Its basically all back
together except for the engine to body seals. I'll probably wait for a
warmer day to try to start the thing. I can hardly wait to see what
happens.

I still have some brake work to do. I at least need to bleed everything. I
know I should also plan on replacing all the wheel cylinders and rubber
brake lines. Also, I suppose the brake master cylinder is suspect because
of its age. 
I can also start thinking about buying 4 new tires and a battery. I think I
should also plan on repacking the wheel bearings before driving the car more
than a couple blocks. 

I'm sure I'll still have something to keep us busy for the April meeting. 

-Mike




-----Original Message-----
From: Bryan Blackwell [mailto:bryan@skiblack.com] 
Sent: Sunday, January 16, 2005 8:24 PM
To: novacc-list@corvair.org
Subject: Re: [NoVa-Corvairs] Saturday Morning


Hi Mike,

So, how much progress did you guys make? It looks like we have seen 
the last of the really good weather for a while, so I think you made 
the right move getting something done while the getting was good!

--Bryan

On Jan 4, 2005, at 3:44 PM, Puglisi, Michael wrote:

> Hi All-
>
> This Saturday morning (1/8) Darrin Hartzler and I are planning to do
> some work on my car at my parents' house (location of November's 
&! gt; meeting).  If anyone else is free and interested, you're welcome to 
> join us.  We're meeting at about 9:00 am.
>
> I'm not sure how much we'll get to, but the "To Do" list includes
> replacing the bellhousing crank seal, bellhousing to block gasket, the 
> input shaft seal, the 2 drive shaft seals, maybe the pilot bushing (if 
> needed), reassembling the power train, and possibly reinstalling the 
> power train. 
>
> We're praying for decent weather as the garage is small and unheated.
>
> The address is 2286 Glenmore Terrace, Rockville, MD, 20850.  I can
> provide directions if needed (also in October's HAM).
>
> Thanks.
>
> -Mike Puglisi

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<DIV><SPAN class=965180216-18012005><FONT face=Arial color=#0000ff 
size=2>Howard-</FONT></SPAN></DIV>
<DIV><SPAN class=965180216-18012005><FONT face=Arial color=#0000ff 
size=2></FONT></SPAN>&nbsp;</DIV>
<DIV><SPAN class=965180216-18012005><FONT face=Arial color=#0000ff size=2>Yeah, 
I'm psyched to start that thing.&nbsp; I'm just praying that it goes okay.&nbsp; 
It hasn't run in about 16 years.&nbsp;&nbsp;</FONT></SPAN></DIV>
<DIV><SPAN class=965180216-18012005></SPAN>&nbsp;</DIV>
<DIV><SPAN class=965180216-18012005><FONT face=Arial color=#0000ff 
size=2>-Mike</FONT>&nbsp;</SPAN></DIV>
<DIV><SPAN class=965180216-18012005><FONT face=Arial color=#0000ff 
size=2></FONT></SPAN>&nbsp;</DIV>
<DIV><SPAN class=965180216-18012005><FONT face=Arial color=#0000ff 
size=2></FONT></SPAN>&nbsp;</DIV>
<BLOCKQUOTE style="MARGIN-RIGHT: 0px">
  <DIV></DIV>
  <DIV class=OutlookMessageHeader lang=en-us dir=ltr align=left><FONT 
  face=Tahoma size=2>-----Original Message-----<BR><B>From:</B> Howard Ghee 
  [mailto:boo_dc@yahoo.com] <BR><B>Sent:</B> Tuesday, January 18, 2005 10:04 
  AM<BR><B>To:</B> novacc-list@corvair.org<BR><B>Subject:</B> RE: 
  [NoVa-Corvairs] Saturday Morning<BR><BR></FONT></DIV>
  <DIV>Mike,</DIV>
  <DIV>&nbsp;</DIV>
  <DIV>Yipppeeeeee!!!!&nbsp; You got lots accomplished and start up is looming 
  in the near distance.&nbsp; What a productive weekend!&nbsp; I look forward to 
  seeing your car.</DIV>
  <DIV>&nbsp;</DIV>
  <DIV>Stay warm!</DIV>
  <DIV>&nbsp;</DIV>
  <DIV>-Howard<BR><BR><B><I>"Puglisi, Michael" 
  &lt;PuglisiM@cder.fda.gov&gt;</I></B> wrote:</DIV>
  <BLOCKQUOTE class=replbq 
  style="PADDING-LEFT: 5px; MARGIN-LEFT: 5px; BORDER-LEFT: #1010ff 2px solid">Bryan/Everyone-<BR><BR>I'm 
    really happy to say we got a lot done. First, on that Friday, I took<BR>the 
    day off and put in several hours, first replacing a section of 
    metal<BR>brake line that was leaking (it was the piece from the rear 
    splitter to the<BR>drivers side rear wheel). Then I replaced my spark plugs 
    with new ones<BR>(after cleaning out the holes with a thread chaser). I also 
    reattached the<BR>one carb and the generator, cleaned the fan belt pulleys 
    with steel wool<BR>(there was a little rust in them), and cleaned some of 
    the grease and grime<BR>from the engine.<BR><BR>On Saturday, Darrin and I 
    started around 9:00 and worked until almost 2:00<BR>(I really owe him one). 
    We removed the bell housing from the block, replaced<BR>the bell housing 
    seal and gasket (getting the old gasket off took a long<BR>time). We 
    replaced the pilot bushing (used the bread method which worked<BR>well). We 
    replaced the input shaft seal and the 2 axle seals. We<BR>reassembled the 
    clutch components (with the new flywheel to pressure plate<BR>bolts), 
    reattached the power train components and then reinstalled the 
    power<BR>train into the car (yippee!).<BR><BR>This past weekend, I spent 
    some time replacing the oil pan gasket. That<BR>took a long time since 
    someone had used that silicone gasket maker stuff and<BR>it was a bear to 
    clean off. I also reattached the linkages, wiring,<BR>exhaust, etc. to 
    prepare to try to start the engine. Its basically all back<BR>together 
    except for the engine to body seals. I'll probably wait for a<BR>warmer day 
    to try to start the thing. I can hardly wait to see 
    what<BR>happens.<BR><BR>I still have some brake work to do. I at least need 
    to bleed everything. I<BR>know I should also plan on replacing all the wheel 
    cylinders and rubber<BR>brake lines. Also, I suppose the brake master 
    cylinder is suspect because<BR>of its age. <BR><BR!>I can also start 
    thinking about buying 4 new tires and a battery. I think I<BR>should also 
    plan on repacking the wheel bearings before driving the car more<BR>than a 
    couple blocks. <BR><BR>I'm sure I'll still have something to keep us busy 
    for the April meeting. <BR><BR>-Mike<BR><BR><BR><BR><BR>-----Original 
    Message-----<BR>From: Bryan Blackwell [mailto:bryan@skiblack.com] <BR>Sent: 
    Sunday, January 16, 2005 8:24 PM<BR>To: novacc-list@corvair.org<BR>Subject: 
    Re: [NoVa-Corvairs] Saturday Morning<BR><BR><BR>Hi Mike,<BR><BR>So, how much 
    progress did you guys make? It looks like we have seen <BR>the last of the 
    really good weather for a while, so I think you made <BR>the right move 
    getting something done while the getting was good!<BR><BR>--Bryan<BR><BR>On 
    Jan 4, 2005, at 3:44 PM, Puglisi, Michael wrote:<BR><BR>&gt; Hi 
    All-<BR>&gt;<BR>&gt; This Saturday morning (1/8) Darrin Hartzler and I are 
    planning to do<BR>&gt; some work on my car at my parents' house (location of 
    November's <BR>&amp;! gt; meeting).&nbsp; If anyone else is free and 
    interested, you're welcome to <BR>&gt; join us.&nbsp; We're meeting at about 
    9:00 am.<BR>&gt;<BR>&gt; I'm not sure how much we'll get to, but the "To Do" 
    list includes<BR>&gt; replacing the bellhousing crank seal, bellhousing to 
    block gasket, the <BR>&gt; input shaft seal, the 2 drive shaft seals, maybe 
    the pilot bushing (if <BR>&gt; needed), reassembling the power train, and 
    possibly reinstalling the <BR>&gt; power train.&nbsp;<BR>&gt;<BR>&gt; We're 
    praying for decent weather as the garage is small and 
    unheated.<BR>&gt;<BR>&gt; The address is 2286 Glenmore Terrace, Rockville, 
    MD, 20850.&nbsp; I can<BR>&gt; provide directions if needed (also in 
    October's HAM).<BR>&gt;<BR>&gt; Thanks.<BR>&gt;<BR>&gt; -Mike 
    Puglisi<BR><BR>_______________________________________________<BR>Novacc-list 
    mailing 
    list<BR>Novacc-list@corvair.org<BR>http://www.vv.corvair.org/mailman/listinfo/novacc-list<BR><BR>_______________________________________________<BR>Novacc-list 
    mailing 
    list<BR>Novacc-list@corvair.org<BR>http://www.vv.corvair.org/mailman/listinfo/novacc-list<BR></BLOCKQUOTE>
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